Custom Packaging Manufacturing

Packaging products and structures we produce

Every format below is manufactured to your exact interior dimensions and printed with your artwork, available from a low MOQ of 50 units.

• Folding cartons — straight tuck, reverse tuck, auto-lock bottom, sleeve and tray
• Corrugated mailers — roll-end tuck-front, self-locking, rated to ship on their own
• Corrugated shipping cartons — regular slotted containers (RSC) by ECT or burst rating
• Rigid setup boxes — chipboard walls wrapped in printed or specialty paper
• Display packaging — counter PDQ units, floor stands and shelf-ready formats
• Inserts — cardboard, EVA foam, velvet-lined foam and moulded pulp

Materials, printing and finishing options

Materials

• Kraft board (12pt–24pt) — natural, recyclable, home-compostable when uncoated
• SBS / white paperboard (14pt–28pt) — sharpest full-colour CMYK printing
• E-flute, B-flute, C-flute and double-wall corrugated
• Rigid chipboard (1.2mm–3mm) wrapped in specialty papers
• Food-grade, grease-resistant, freezer-grade and PLA-lined compostable liners

Printing

• Digital printing — short runs under ~750 units, no plate costs, fast proofs
• Offset lithography — volume runs, lowest unit cost, exact Pantone matching
• Flexographic printing — corrugated shippers and large single-colour runs
• Litho-lamination — carton-quality print applied to a corrugated body
• PMS spot colour matching plus full CMYK

Finishing

• Matte or gloss lamination and soft-touch velvet coating
• Gold, silver, rose-gold or holographic foil stamping
• Embossing and debossing
• Spot UV highlights and aqueous coating
• Gluing, windowing and die-cutting to any dieline

Manufacturing workflow

From first brief to delivered pallet, the process is the same whether you order 50 boxes or 50,000.

1. 1

   Brief and specification

   Send product dimensions, quantity, artwork and deadline — or describe the product and we specify the board, style, print and finish. An itemised quote returns within one business day.

2. 2

   Dieline and structural design

   A free dieline is engineered to your exact interior dimensions and box style. Structural design, cavity inserts and panel layout are produced in-house.

3. 3

   Digital proof approval

   A 3D digital proof shows every panel, finish and placement. Revisions are free until the layout is exactly right. Nothing prints until you approve.

4. 4

   Optional printed sample

   For launches, a printed digital sample can be produced to test fit, strength and colour in the real world before the full run.

5. 5

   Printing and finishing

   The approved artwork goes to press — digital, offset or flexo — followed by lamination, foil, spot UV, embossing and gluing as specified.

6. 6

   Die-cutting and converting

   Printed sheets are die-cut to the dieline, folded and glued into finished boxes. Inserts are cut and fitted in the same pass where possible.

7. 7

   Quality inspection

   Every run is inspected at the pallet level — colour match, registration, cut accuracy, fold integrity and glue — before dispatch.

8. 8

   Dispatch and delivery

   Finished packaging ships nationwide and worldwide to your warehouse, 3PL or a list of addresses, with freight confirmed on the quote.

Quality assurance and production checks

Every run is inspected at the pallet level before dispatch. The checks below are standard on every order, low MOQ or wholesale.

• Artwork print-check against bleed, safe zones and colour before press
• Digital proof approval — nothing prints until you sign off
• Colour match verification against approved proof or Pantone reference
• Registration and cut-tolerance inspection on the first sheets off press
• Fold, glue and structural integrity check on finished boxes
• Pallet-level count and condition inspection before dispatch

Customisation and production capabilities

Because structural design, printing and converting happen in-house, customisation is not a special order — it is the default. Custom interior dimensions, non-standard flute combinations, multi-panel inside print, mixed finishing per panel and engineered inserts are all specified on the quote, not quoted as exceptions.

• Custom interior dimensions die-cut to your product’s real footprint
• Inside print on any panel — a single added pass for unboxing impact
• Mixed finishing per panel — foil on the logo, soft-touch on the body
• Engineered inserts in cardboard, foam, velvet or moulded pulp
• Ganging multiple SKUs on one run to share setup cost
• Stored tooling reused free on reorders — every reorder identical

Production timelines and shipping

• Standard production — 8–12 business days after artwork approval
• Rush lane — about 5 business days for qualified launch deadlines
• Proof rounds — build in time for revisions before the clock starts
• Delivery — nationwide and worldwide, to your warehouse, 3PL or address list
• Freight — quoted on the same itemised quote as the boxes
• Call-off delivery — volume runs delivered in scheduled batches

Placeholder — for our team to verify before publication: specific press models, machine list, daily production capacity, certifications held, and exact facility details. Replace this note with verified figures and remove it before the page goes live.